Blow Mold

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Blow molding is comparable to blowing up a balloon inside a plastic jug. 

Plastic (Resin) - Various plastics can be used in the Blow Molding Process. 

 

 

Blending - Colorant and UV Stabilizer are carefully blended with high resin pellets to assure best distribution throughout the part. Careful blending means the finished product will have consistent strength throughout. Hot blending of resin is automatic in blow molding.

 

Melting - In the blow molding machine, plastic is slowly melted to assure no strength and resilience are lost. 

 

 

Molding (Parison)
The first step is creating a heated tubular "balloon", called a parison, of molten plastic which can be blown up inside the mold (thus the term "blow molding"). The thickness and weight of each part is carefully controlled at this step to assure that exact specifications are achieved.

 

Step Five-Molding 
The mold is formed in two halves that close on the "balloon" parison. The "balloon" is then inflated by air pressure to form the walls of the part. This inflating causes the walls to super compress against the mold and become ultra tough. 

Step Six-Finishing
The part is removed from the mold after appropriate cooling and is trimmed and cut in preparation for any final assembly or decoration.

 

*Photos and information from www.diakonmolding.com

 

 

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